Product Overview – Three Layer Sorting Machine

The Three Layer Sorting Machine represents an advanced automated sorting solution engineered for high volume warehouse and logistics environments. Its multi layer configuration optimises space utilisation while delivering superior throughput, making it particularly well suited to e commerce fulfilment centres, parcel distribution hubs, and high demand supply chain operations where efficiency, precision, and flexibility are essential.

Physical Dimensions and Design The machine features compact yet robust construction that supports stable carrier movement and seamless integration into existing sorting lines.

• Vehicle dimensions (pitch by width): 600 by 700 millimetres
• Carrier tape size: 1,468 by 434 by 2 millimetres

These specifications ensure reliable handling across varied operational layouts while maintaining structural integrity under continuous use.

Drive Systems and Power Supply Advanced drive technologies combine with versatile power options to deliver consistent performance with reduced maintenance requirements.

• Carrier tape drive mode: Roller motor
• Sorting line drive mode: Linear motor
• Built in power supply mode: Insulated conductive rail or wireless power supply

The linear motor enables smooth, high speed acceleration with minimal mechanical wear, while the dual power supply choices offer installation flexibility and enhanced reliability in diverse warehouse settings.

Performance Specifications Engineered for maximum productivity, the system achieves outstanding throughput and precision under full operational conditions.

• Sorting capacity: 36,000 pieces per hour (for a single feeding zone when operating at full speed)
• Sorting line speed: 2.5 metres per second
• Sorting accuracy: 99.9 percent or higher

This performance profile supports rapid processing of large parcel volumes with exceptionally low error rates, directly contributing to faster order fulfilment and reduced operational bottlenecks. The note on capacity highlights that results are achieved under optimal single zone full speed conditions, providing a clear benchmark for system planning.

Safety Features Safety remains a core consideration in high speed automated environments to protect both equipment and personnel.

• Protective devices: Anti collision device

The inclusion of this protective measure minimises the risk of impacts during operation, promoting safer working conditions and greater overall system uptime in busy warehouse facilities.

Item Handling Capabilities The machine accommodates a broad spectrum of parcel types, offering versatility across different product categories and operational requirements.

• Sortable item size (length by width by height): 150 by 150 by 50 millimetres to 465 by 380 by 250 millimetres
• Sortable item weight: 0.05 to 30 kilograms

This extensive range covers lightweight small items through to heavier medium sized packages, enabling the system to handle diverse inventory profiles without frequent reconfiguration. Edge cases such as the minimum dimensions ensure compatibility with standard e commerce parcels, while the maximum limits support larger goods commonly found in retail and manufacturing logistics.